Composite Conveyor Rollers are available in a range of materials including GFHDPE, DUAL LAYER GFHDPE, CF-HDPE, UHMWPE, ECO-HDPE, FLAME RESISTANT and FRAS material approved for use in underground* applications.
Unlike our competitors rollers which use press in end caps, our Composite Conveyor Rollers have a friction welded end cap. The friction welding process binds the housing to the shell, effectively welding the shell together, increasing the structural integrity of the conveyor roller and eliminating a common failure point on existing composite conveyor rollers in the market today.
Due to the energy efficiency, strength, exceptionally low TIR, and low noise of our composite conveyor idlers, our conveyor idlers are typically the idler of choice for long overland and large in-plant conveyor systems.
Lorbrand Australia composite rollers are manufactured by CCR to our specifications and are one of the most common idlers used by Iron Ore producers in Australia.
- Up to five times longer operational life over steel rolls.
- Substantial reduction in system power requirements.
- Ave 10dB drop in sound emissions over steel rolls
- Longevity of composite rolls will dramatically improve conveyor uptime and productivity
- Smart component configuration has improved overall operational performance over competitor conveyor rolls.
- Reduction in work related injuries, due to less manual handling related injuries.
- Electricity usage savings.
- Reduction in noise violations.
- Reduce or eliminate conveyor damage in the event of a roll seizure.
- Significant reductions in unscheduled downtime, due to the belt friendly nature of composite rollers.
- Friction Welded End Caps
- Bearings range from 6205 – 6312
- Hollow shaft options for rollers with face lengths of 600mm+
- Complete range of roller sizes from 89-250mm in diameter
- Energy efficient (low breakaway mass & running friction)
- High quality 2RS or 2ZZ bearings
- Exceptional balance – ISO21940 G16
- Low noise - manufactured in accordance with ISO9001 and CEMA specifications
Base Composite
| Shell Material | HDPE |
|---|---|
| Max Roll Length | 1200mm |
| Roll Diameters | 90-152mm |
| Design Load | Light to Medium |
| Noise | Low Noise |
| Weight | Light |
Premium Composite
| Shell Material | HDPE |
|---|---|
| Max Roll Length | 2500mm |
| Roll Diameters | 90-250mm |
| Design Load | Light to Heavy |
| Noise | Low Noise |
| Weight | Light |
Multi Layer Composite
| Shell Material | HDPE/UHMWPE |
|---|---|
| Max Roll Length | 2000mm |
| Roll Diameters | 101-250mm |
| Design Load | Light to Heavy |
| Noise | Low Noise |
| Weight | Light |
| Special Features | Wear Indicator & High Abrasion Resistance |
Ultra High Composite
| Shell Material | UHMWPE |
|---|---|
| Max Roll Length | 1500mm |
| Roll Diameters | 101-178mm |
| Design Load | Light to Medium |
| Noise | Low Noise |
| Weight | Light |
| Special Features | High Abrasion Resistance |
Ultra X Nylon
| Shell Material | Nylon |
|---|---|
| Max Roll Length | 2000mm |
| Roll Diameters | 127-178mm |
| Design Load | Heavy Duty |
| Noise | Low Noise |
| Weight | Light |
| Special Features | High Abrasion Resistance |
FR Composite
| Shell Material | HDPE |
|---|---|
| Max Roll Length | 2000mm |
| Roll Diameters | 90-250mm |
| Design Load | Light to Heavy |
| Noise | Low Noise |
| Weight | Light |
| Special Features | Fire Resistant |
FRAS Composite
| Shell Material | HDPE |
|---|---|
| Max Roll Length | 2000mm |
| Roll Diameters | 90-250mm |
| Design Load | Light to Heavy |
| Noise | Low Noise |
| Weight | Light |
| Special Features | Fire Resistant Anti-Static Material |
Carbon Fibre HDPE
| Shell Material | HDPE |
|---|---|
| Max Roll Length | 1200mm |
| Roll Diameters | 90-152mm |
| Design Load | Light to Medium |
| Noise | Low Noise |
| Weight | Light |
| Special Features | N/A |
Weigh Idlers
| Shell Material | All Shell Materials |
|---|---|
| Max Roll Length | 1000mm |
| Roll Diameters | 101-250mm |
| Design Load | Medium to Heavy |
| Noise | Low Noise |
| Weight | Variable |
| Special Features | Balanced ISO 21940:G16 |